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            首頁(yè)   >>   資料下載   >>   Standard-compliant element analysis of silicon carbide and mixtures containing silicon carbide with

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            Standard-compliant element analysis of silicon carbide and mixtures containing silicon carbide with

            閱讀:6292      發(fā)布時(shí)間:2015-05-15
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              Elemental analyzers are important tools for quality control of a
            wide range of products. A variety of matrices, such as ceramics,
            coal, steel or soil, can be analyzed for their element
            concentrations with different types of instruments. The product
            range of Eltra GmbH, located near Düsseldorf, Germany,
            comprises analyzers for C, H, N, S, O and thermogravimetry which
            allow for the standard-compliant determination of carbon in
            various chemical bondings, as well as oxygen and nitrogen in SiC
            and in materials containing SiC. The requirements which have to
            be fulfilled for a standard-compliant analysis may, however, vary
            greatly, depending on the desired parameters.
            1 Introduction
            Silicon carbide has a high melting point of 2,700 °C and is therefore an
            important raw material for refractory and ceramic products. Another
            characteristic of SiC is its resistance against chlorine and strong acids,
            also at high temperatures. Thanks to a hardness of 9.6 Mohs, it is also
            used in the metallurgical industry for the production of abrasives and
            polish.
            The European standard series EN ISO 21068 (2008) regulate the
            chemical analysis of silicon carbide and raw materials containing silicon
            carbide. Part 1 deals with sampling, part 2 with the chemical analysis of
            carbon, silicon and loss of ignition and part 3 covers metal analysis and
            determination of oxygen and nitrogen concentrations.
            Eltra combustion analyzers are well suited for the quality control of
            refractory and ceramic products which contain silicon carbide. This article
            outlines the possibilities and limits of elemental analyzers when dealing
            with these materials.
            2 Thermogravimetric parameters
            The determination of thermogravimetric parameters such as, for
            example, loss of ignition, is described in the second part of ISO 21068.
            Thermogravimetry is based on the continuous recording of mass changes
            as a function of a combination of time, temperature and atmosphere. The
            standard clearly defines the use of muffle furnaces and balances for this
            process. All methods described in the standard use a defined sample
            container made of steel, ceramic material or platinum which is preheated at the prescribed temperature between 250 °C and 1050 °C. The
            sample weight is not always defined (e. g. loss on drying LOD250) or
            ranges from 2 – 5 g to 1 kg (change of mass in air at 200 °C and 400
            °C). After weighing the sample and applying the defined temperature
            program (e. g. for LOI850, heating up to 850 °C and maintaining for 3 h),
            the hot crucibles need to cool down in the desiccator and are then
            weighed.
            Thermogravimetric analyzers which are equipped with a combination of
            furnace and balance considerably simplify the manual procedure. Usually,
            these analyzers have an interior chamber which can be heated up to
            1,000 °C and a separate weighing cell in the analysis chamber which is
            connected with the furnace by a ceramic pedestal. A rotating carousel
            places up to 19 different samples, one after the other, on the pedestal to
            be weighed. The market offers thermogravimetric analyzers for both
            small sample quantities (e. g. 20 mg) and quantities of 5 g or more (such
            as Eltra’s Thermostep, fig. 1). By using an empty reference crucible,
            thermal buoyancy is compensated and measurements can be carried out
            reliably even at high temperatures. The ceramic crucibles usually have a
            volume of 12 ml, allowing for sample weights of up to 5 g. This, however,
            is not very practical due to the high filling level. So far, the DIN EN ISO
            21068-2 standard does not mention automated thermogravimetric
            analysis.


            If a thermogravimetric analyzer is used for the determination of LOI850
            (loss on ignition at 850 °C), the specifications of the standard can be met
            to a high degree, if not 100 %.
            For a series of tests the standard Euronorm CRM No. 781-1 was weighed
            into crucibles which had been preheated to 850 °C in Eltra’s Thermostep.
            Figure 2 shows a typical measurement curve, table 1 contains the
            corresponding results. The standard was first dried at 105 °C over night
            and then 3 crucibles were filled with 1 g each. The LOI850 value measured
            with the Thermostep correlates well with the value of free carbon
            stipulated in the standard.


            An advantage of the thermogravimetric method is the fact that the
            samples, after having been heated, are not submitted to ambient air;
            however, due to the selected weighing and measurement process it only
            represents an approximation to the ISO standard. Currently the method
            cannot be adapted to further parameters which is partly due to the
            required high temperature (LOI1050) resp. to the large sample weights
            (LOI200 with 1 kg sample volume). Due to the missing reference material,
            validation of the process remains a difficult task.
            3 Determination of the carbon content
            3.1 Determination of total carbon
            Part 2 of the ISO 21068 series also describes the analysis of silicon
            carbide and its carbon content. A careful differentiation has to be made
            between the total carbon content and the SiC-bound carbon content.
            Depending on the relation of the two bondings, different analysis
            methods are stipulated in the standard. There are various ways to
            determine the total carbon content in silicon carbide samples, which differ
            in the combustion method (resistance or induction furnace) and in the
            detection method. Coulometric, gravimetric and conductometric methods

            don’t require calibration. The carbon content can be determined by
            measuring the weight, the electric charge or the conductivity. For these
            detection methods the requirement of chemicals is high; moreover, the
            market doesn’t offer adequate instruments.
            Alternative procedures permitted by the standard include the use of
            elemental analyzers with induction furnace (Eltra CS-800) or resistance
            furnace (Eltra CS-580) as well as detection with infrared cells. A
            combination of the two combustion technologies and a combined usage of
            the detectors have been realized in Eltra’s CS-2000 analyzer (fig. 3).

            Fig. 3: ELTRA’s CS-2000 features the unique Dual Furnace Technology
            Resistance furnaces with ceramic tube operate at lower temperatures
            than induction furnaces. The ceramic combustion tubes allow for a
            maximum temperature of 1,500 °C. To safely oxidate the total carbon in
            the silicon carbide to CO2, resistance furnaces require the addition of
            accelerators such as lead borate or tin powder. Due to a temperature of
            approx. 2,500 °C the oxidation of silicon carbide tends to take place more
            quickly and more reliably in an induction furnace; moreover, the
            measurement results show fewer variations (see table 2). Whereas the
            accelerators for the resistance furnaces are used for oxidation (lead
            borate) or local temperature rise (tin powder), the metal accelerators
            used in induction furnaces are required to ensure combustion in the first
            place, as silicon carbide has no proper electric conductivity.

            A clearer definition of the calibration methods for the various procedures
            would be a welcome extension of the standard. Though [1-2] mention
            suitable calibration materials, the calibration with graphite or calcium
            carbonate is only described in detail for the detection method with
            thermal conductivity cells (chapter 5.4.5). The results shown in table 2
            were obtained by calibration with graphite.
            3.2 Determination of free carbon
            This parameter can be easily determined with elemental analyzers. The
            standard stipulates the use of an analyzer with resistance furnace and
            infrared detection; however the direct determination is limited (chapter
            6.4.1). As the upper limit for the free carbon content is given with 2 %,
            analysis solely by combustion, for example of the Euronorm standard
            CRM 781-1 with an informative value of 37.22 % is not permitted. Thus,
            characterization of free carbon by direct combustion is practically limited
            to pure silicon carbide. To measure very low concentrations, the standard
            specifies the use of a quartz tube (as is used, for example, in Eltra’s CW-
            800 analyzer). The analyzer described in chapter 3.1 of this article is not
            suitable for this application; due to the usage of different furnaces,
            ceramic tubes cannot simply be exchanged for quartz tubes. Due to their
            permeable structure ceramic tubes are not suited for the determination of
            very low concentrations. Table 3 shows the results of a standardcompliant analysis of the reference material BAM-S003 and additionally
            of the Euronorm 781-1 standard, carried out with Eltra’s CW-800. The
            standard was also measured with an analyzer with ceramic combustion
            tube (Eltra CS-580). The results in table 3 clearly support the usage of a
            furnace with quartz tube when analyzing low carbon concentrations. If
            the concentrations are sufficiently high, analyzers with ceramic tubes can
            also provide meaningful measurement results. In this case, the
            calibration of the elemental analyzer is of great importance. Whereas
            higher concentrations can be easily calibrated with graphite (100 %
            carbon) or pure calcium carbonate (12 % carbon), low concentrations can
            only be calibrated either with an expensive reference material or a
            synthetic carbon standard.

            3.3 Determination of the silicon carbide content
            The SiC content can be determined from the difference between total
            carbon and free carbon content; however, this is only permissible when
            the free carbon content is 50 % or less of the total carbon content. This
            applies, for example, to the BAM S-003 standard but not to CRM 781-1.

            If the relation between free and bound carbon is more than 25 %, a
            direct analysis is possible. If the CRM 781-1 sample is freed of surface
            carbon (table 3), it can be analyzed directly with an induction or
            resistance furnace (table 4).

            4 Analysis of oxygen and nitrogen
            The third part of the DIN EN 21068 series deals with the determination of
            oxygen and nitrogen. In contrast to the determination of carbon species,
            the sample needs to be heated in an inert gas flow (helium) to measure
            its oxygen and nitrogen content. The inert gas fusion method has been
            established for many years and is also used for analyzing metals. The
            stipulated temperature of approx. 2,800 °C can only be realized in an
            electrode/impulse furnace. An upper and a lower electrode apply voltage
            to the graphite crucible containing the sample which has previously been
            purged with inert gas. The analysis quality is strongly influenced by the
            power line available (approx. 5 kW recommended) and the purity of the
            flux used (nickel baskets or capsules). These materials are basically used
            for melting point reduction to release the gasses contained in the silicon
            carbide from the molten sample.
            Table 5 shows the results for the BAM S-003 standard obtained with
            Eltra’s ONH-2000 analyzer. The analysis was carried out with pre-edged
            nickel baskets and a 5 kW power line. After calibration with a certified
            steel standard, good compliance with the certified/informative values was
            achieved. Primary substances (such as KNO3) can also be used for
            calibration; however, these substances need to be dissolved and diluted
            first, and are then dried in nickel capsules. The measuring principle does
            not allow for direct analysis of liquid standards. The inert gas fusion
            procedure can be easily applied to the analysis of other ceramics with
            high nitrogen (e. g. Si3N4) or oxygen (e. g. SiO2, ZrO2) content.

            5 Conclusion
            A comprehensive analysis of silicon carbide and mixtures containing
            silicon carbide in accordance with the DIN EN ISO 21068 standard series
            involves sophisticated technical equipment. If the determination of
            metals, not elaborated on in this article, is taken into account as well, the
            additional use of spectrometers (ICP, OES, XRF) is called for. The market
            offers analyzers for standard-compliant analysis of carbon
            concentrations; however, different analysis specifications require different
            configurations (induction furnace, combustion in ceramic or quartz glass
            tube). Oxygen and nitrogen are easily and reliably determined with
            analyzers using inert gas fusion. For a future update of the standard a
            more extensive treatment of thermogravimetric methods would be highly
            recommendable. Modern TGA analyzers not only reduce human errors
            through automization but, thanks to flexible use of carrier gas and
            temperatures, provide manifold possibilities to characterize SiC and
            related products.
            Author:
            Dr. Andre Klostermeier
            Product Manager
            ELTRA GmbH
            Phone: +49 (0)2104/2333-300
            : a.klostermeier@eltra.com
            Literature
            [1] Römp Chemie Lexikon, 10th edition (2002)
            [2] EN ISO 21068 (2008), Parts 1, 2, 3


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